Intermittent bonded ribbon production line explained
Equipment for producing rollable formats in optical-fiber manufacturing is supplied by Shanghai Weiye Optic Fiber Communication Equipment Co., Ltd. This setup is designed for 12- and 16-fiber ribbons, allowing buyers to compare its capacity against their planned product range. Its split-type construction may also affect factory space and installation requirements.
Fiber Coloring Machine Compact Fiber Unit Compact Fiber Unit
The stated construction speed for this particular production line is 600 m/min. The process combines fiber pay-off, gathering and guiding, intermittent resin dispensing, UV-LED curing, visual monitoring, capstan pulling, and take-up. When assessing suitability, the complete process matters rather than speed alone.
Factory utilities, reel requirements, available floor space, and installation conditions should be reviewed before purchase. Request the supplier’s documentation package and confirm that the system matches your cable design and operating needs. Early planning for these details can minimize setup delays and make startup smoother.
Key Takeaways
- Designed for rollable 12- and 16-fiber formats.
- Listed speed: 600 m/min for this equipment.
- Features a split-type construction.
- Curing, monitoring, pulling, and take-up stages are included.
- Before purchasing, verify utilities, reels, installation requirements, and supplier documentation.
Intermittent Bonded Ribbon Production Line
Examine The Intermittent Bonded Ribbon Production Line
Three mold groups help form rollable IBR formats by positioning fibers for small adhesive dots. Operators can adjust the mold position from 0 to 15 mm to maintain consistent spacing and shape.
Produce Rollable Fiber Ribbons With Precision Bonding
A 16-spool pay-off feeds the machine, while guide rollers with U-shaped grooves keep individual strands organized. Hard-anodized roller surfaces promote steady contact during processing. The adjustable valve arrangement supports 12F and 16F layouts, using 5+5+1 valves for 12 fibers or 5+5+5 for 16. Ask the supplier to verify tension control settings that suit your particular cable design.
Support 12- And 16-Fiber Configurations At Speeds Up To 600 m/min
The stated construction speed reaches 600 m/min. The listed reel dimensions, Φ236 mm × Φ25.4 mm × 108 mm and Φ267 mm × Φ25.4 mm × 180 mm, correspond to pay-off reel options holding 25.2 km or 50.4 km of fiber. The system also provides T-type or fiber-optic take-up reels. Compare reel capacity with your operational requirements and expected changeover time.
Review The Production Line’s Key Equipment And Controls
Consistent output depends on aligning tension, resin placement, and UV exposure. Operators can use the system to align settings with the needs of their cable design and fiber ribbon.
Coordinate Fiber Tension, Resin Dispensing, And UV-LED Curing
Electro-pneumatic adjustment is provided for each pay-off unit. Dispensers can run independently or in linked groups, with adhesive-dot spacing and counts configured through the interface.
Three pre-curing ovens support the mold groups ahead of UV-LED post-curing. Ask the supplier to check resin compatibility and the relevant operating conditions.
Lamp current, oven temperature, alarms, and preset lengths are displayed or managed through the Siemens PLC and touchscreen. Before purchase, verify cabinet requirements and power supply needs.
| Stage | Technical Specification | Buyer check |
| Fiber tension | Pay-off tension: 0.4 to 2 N with ±0.02 N; capstan tension: 50 to 500 g with ±5 g accuracy | Match settings to cable needs |
| Resin dispensing | Individually operated or linked units with adjustable adhesive-dot spacing and count | Review interface settings |
| Curing With UV-LED | Three pre-curing ovens rated 800 W each; one post-curing oven rated 6 kW; 395 nm ± 3 nm; at least 85% cure during stable, high-speed operation | Verify compatibility with the resin |
| Monitoring | Siemens S7-1200 or S7-1500 PLC; 10.4-inch touchscreen; live lamp current and oven temperature, alarms, preset lengths | Verify cabinet and power supply requirements |
Plan Installation, Operating Conditions, And Line Configuration
Before the machine is delivered, prepare a dedicated operating area. An enclosed, clean, dry, draft-free space is required for the optical fibre system. Maintain temperatures between 15°C and 25°C and humidity at or below 85%. Maintaining these conditions helps preserve equipment protection and operating precision.
With your facilities team, assess site utilities, available electrical capacity, cabinet space, and cable design. The system needs nitrogen supplied at 7 bar and 99.99% purity, together with compressed air at 6 bar. The electrical supply must be three-phase, five-wire, and 380 V ±10%.
- Allow space for the cabinet, components, resin, and access to service parts. Before starting the line, check the temperature settings and tension control.
- Plan around the specified reel dimensions of Φ410 mm × Φ50.8 mm × 391 mm. The take-up unit supports reels weighing up to 30 kg.
- Include the main power feed-in cable in your site plan. Connection cables and cable trays are not included with the equipment.
The supply scope, reel types, and installation needs should be confirmed before placing an order. This assessment can reduce setup time and help prevent later delays. Ask the supplier to verify settings for your fiber and cable design, including lamp accuracy and operating conditions. Clear planning supports a smoother startup for the production system.
Obtain Pricing For A Ribbon Production Solution Matched To Your Needs
At its stated speed of 600 m/min, this line can be assessed by manufacturers producing rollable 12- or 16-fiber formats. Share details of your fiber layout, output targets, cable requirements, reel preferences, and factory conditions to request a quotation.
Check the proposed system for its 16-spool pay-off, UV-LED curing setup, take-up capacity, and available options. Before ordering, review the included components, dispensing-head options, unit functions, and cable design.
The documentation list covers operating and maintenance manuals, a general layout drawing, electrical schematics, and a wear-parts list. These documents can help assess setup time and ongoing service needs.
For pricing and configuration details matched to your production plan and site utilities, contact Shanghai Weiye Optic Fiber Communication Equipment Co., Ltd. Before buying, check the scope of supply and replacement parts.